Sugar Refinery
Advanced Automation for High-Efficiency Sugar Refineries
With over three decades of proven experience across Malaysia, Indonesia, and Thailand, Pro Cahaya Industries is a trusted automation partner in the sugar refinery industry. From Batch Vacuum Pan systems to Continuous Vacuum Pans (VKT) and Granular Activated Carbon (GAC) Decolourisation, we deliver fully integrated solutions to optimize energy usage, improve crystal quality, and maximize throughput.
Our systems support both greenfield and retrofit projects for refined sugar, white crystal sugar, and liquid sugar production, ensuring plant flexibility and long-term reliability.
Industry Challenges
High steam and energy consumption
Yield losses due to inconsistent pan control
Impurities and inconsistent colour
Aging control systems with poor integration
Compliance with food-grade and traceability standards
- Siemens-certified SCADA, PLC, and HMI systems for sugar processes
- Batch automation with crystal growth control and recipe handling
- Custom-built control panels, local and remote stations
- Data logging and traceability for food safety compliance
- Energy and steam monitoring dashboards
- Remote plant access and maintenance support
- Improved crystal quality and colour control
- Reduced energy and steam usage
- Faster batch cycles and pan operation
- Real-time visibility into plant KPIs
- Enhanced food safety traceability