Chemical & Petrochemical

Advanced Automation for High-Risk, High-Value Production

In the chemicals and petrochemicals industry, safety, precision, and compliance are non-negotiable. Operators face complex process conditions, hazardous materials, and strict regulations—demanding real-time visibility, reliable automation, and robust safety systems.

Pro Cahaya Industries delivers end-to-end automation, SCADA modernization, and functional safety solutions for chemical and petrochemical facilities across Southeast Asia and beyond. From batch and continuous process control to SIL-rated emergency shutdown systems, we help clients reduce risk, enhance productivity, and meet global compliance standards.

Industry Challenges

Operating in flammable and explosive zones
(Zone 1 / Zone 2)

Controlling critical reaction parameters (temperature, pressure, flow)

Meeting Functional Safety requirements (IEC 61511, SIL ratings)

Preventing unplanned shutdowns due to aging systems

Manual operations and siloed systems lacking data integration

Increasing pressure for traceability, auditability, and energy efficiency

    Chemical & Petrochemical Process Areas We Support

    Core Process Control

    • Batch & Continuous Reactors – Precision control of time, flow, and heat
    • Mixing & Blending Systems – Automated sequencing and recipe management
    • Neutralization, Filtration & Crystallization – Skid-based and centralized automation
    • Utility Integration – Steam, nitrogen, compressed air, and cooling system automation
    • Storage & Tank Farm Control – Level control, overflow protection, and interlocking

    Safety & Compliance

    • Emergency Shutdown Systems (ESD) – SIL-rated logic with diagnostics
    • Fire & Gas Systems (F&G) – Flame, heat, and gas detection integration
    • Burner Management Systems (BMS) – Safe start-up, purge, and shutdown
    • SIL Validation & Documentation – Full lifecycle compliance with IEC 61511
    • Explosion-Proof Panel Design – ATEX, IECEx-certified enclosure builds

    • What We Offer
    • Siemens-certified SCADA, PLC & DCS modernization
    • Custom control panels with IP-rated & flameproof enclosures
    • Functional Safety consulting with TÜV-certified engineers
    • Integration with ERP, LIMS, CMMS, energy and historian systems
    • Remote diagnostics, mobile dashboards & alarm escalation tools
    • Benefits Delivered
    • Reduced downtime and faster emergency response
    • Safer plant operations with SIL-compliant control
    • Lower operational risks and maintenance costs
    • Centralized visibility and alarm rationalization
    • Compliance with global safety and regulatory standards

    Let’s Make Your Chemical Plant Safer, Smarter, and Compliant

    Whether you operate a bulk chemical facility, specialty chemical plant, or refinery support system, Pro Cahaya Industries provides turnkey automation and safety solutions designed to meet your operational goals and safety mandates.

    Schedule a plant audit or
    SIL compliance assessment today.

    Book Now